For many years, issues have been important in the field of lightweight laminated glass containers. A lot of graduation papers from a variety of relevant insights. The discussion will include forming techniques to improve and increase the efficiency of leading manufacturing processes to enhance the bottle design analysis of technical quality. In this document, it is usually neglected that the part that has formed the thickness of the container wall and the inspection throughout. This is also critical in order to better ensure the success of lightweight containers.
Although the whole process is sometimes difficult, the weight loss of the maritime container manufacturers' rights and interests is indeed false. Such as reducing the energy resources and raw material consumption of each container, improving work efficiency, and reducing logistics costs. All this is resulting in an increase in earnings throughout the year.
However, it is not an easy task to increase profits by reducing the total weight of shipping containers. Can not blindly follow the trend to reduce the net weight of shipping containers. The mistake of many lightweight new projects is that there is no advance preparation before manufacturing or not enough preparation. Lightweight to ensure the success of new projects, be sure to follow a reasonable process and manner.
First, design and analysis. Its characteristics are:
1) Bottle simulation and analysis of the critical value of the internal stress point
2) Change the appearance of the working pressure in the bottle, the vertical working pressure, and the impact working pressure, such as reducing various loads.
3) Set the thickness of the vertical glass bottle throughout the solid model, it is important to accurately measure the part to clarify and set the production steps.
4) In the new mold production, and capital investment before the production of the design scheme, can be repeated new experiments.
Second, establish a new mold shell or change the previous mold shell, and comprehensively implement the new bottle design scheme
During the production process, the mold can manipulate the outside surface of the bottle and the look of the bottle to ensure consistency. It is not known whether there is a way to manipulate the inside surface of the bottle. In the past, in the production of super-heavy bottles, wall thickness was not a concern. As everyone knows, along with the bottle, easing the total weight and lifting the glass material all over the more and more very core. Therefore, the raw materials of the laminated glass container to be tested are all over the place, and the key points of setting the ideal thickness reference line of the container and thickness manipulation become very critical.
Third, in the production process, the thickness of the container wall must be tested. This is due to the more demanding demands of the production process. Based on the accurate measurement of thickness throughout, to ensure that the information content of the production technology is limited to maintain the inside control Settings.
1. The root cause of the area - the characteristics of the working pressure vessel is extremely important at the bottom. Because the compressive stress zone of this internal structure is very easy to be damaged by impact, it is necessary to ensure sufficient thickness in this respect. The effect of laminated glass is relatively limited, in this respect, it can reduce the working pressure caused by the expansion of the working pressure effect of the internal structure.
2. The painful area and the idea of hitting the bottle stand in the total area -- is very critical. This is most notable for the bottle injection molding method since standing waves are an obvious characteristic and there is no way to prevent them. It is expected that the thickness of such laminated glass is ultra-thin in areas, but to reach a certain lower standard to maintain adequate impact and compressive strength.
3. This point of contact - also affects the bottle holder and the key impact on the industry's main performance. Unless it is sufficiently thick to bear the impact load, the container will be prone to impact damage.